Standup Zone Forum

The Foil Zone => Foil SUP => Topic started by: jamallstar on October 15, 2019, 09:40:43 AM

Title: Yet another diy wing
Post by: jamallstar on October 15, 2019, 09:40:43 AM
Some progress pics of my new extra large high aspect gull wing. Its intended for sup downwinding  in 10kts wind to 50+. 1180mm span for easy lift off but a thin foil section and custom (hopefully) aerofoil with all the qualities that i like and none that i dont .. ha.

Centre section is high density foam with the outboard sections polystyrene. (https://uploads.tapatalk-cdn.com/20191015/ee4a78f64023e62da790470083fbbcfb.jpg)(https://uploads.tapatalk-cdn.com/20191015/05a793d94a9eb4733f607e87ec1cc10b.jpg)(https://uploads.tapatalk-cdn.com/20191015/c0378263b52f000b70f0e8b509e66a48.jpg)(https://uploads.tapatalk-cdn.com/20191015/a9b1a052cceb14530b5126f284772a3e.jpg)(https://uploads.tapatalk-cdn.com/20191015/09b61b6e4f9aece4cd3215b80ae21bb0.jpg)(https://uploads.tapatalk-cdn.com/20191015/940ad8bf94034aee46d0b1efc66fe951.jpg)(https://uploads.tapatalk-cdn.com/20191015/0c90a04d281ee8c7f439f0ff63cd3749.jpg)

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: JEG on October 15, 2019, 01:35:45 PM
nice shape wing and hope it goes well for you.
Title: Re: Yet another diy wing
Post by: kiwi on October 15, 2019, 02:53:22 PM
dangg that looks good man
new account?
Title: Re: Yet another diy wing
Post by: Admin on October 15, 2019, 03:07:52 PM
Fantastic!  Can't wait to hear how she goes.
Title: Re: Yet another diy wing
Post by: container on October 15, 2019, 05:38:58 PM
yes it is still I haha, I got that tapatalk app on my phone but couldnt figure out how to log in using my old details.
cheers theres still heaps of work to do yet but its turning out quiet a nice shape, the wing tip curve is slicccck. not the easiest thing in the world to shape out of cheap polystyrene
Title: Re: Yet another diy wing
Post by: SUPeter on October 16, 2019, 10:30:55 AM
Very nice shape!  Id be really excited to try that on a wave.  What wing profile?  Length? Cord? Thickness ratio? 
Title: Re: Yet another diy wing
Post by: jamallstar on October 16, 2019, 12:00:17 PM
I cant remember what the numbers are, i dont really pay attention to that anyway i just do what i think looks right.
Here is the drawing for the polystyrene tips, but that is only a core so the finished dimensions will be slightly bigger. Not sure if i will keep the concave on the top surface yet, well see how it looks when shes all laminated and faired up(https://uploads.tapatalk-cdn.com/20191016/46e2bf86d8c2d2028279d2ac3f24fc37.jpg)

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: surfcowboy on October 17, 2019, 01:57:45 AM
So good man. And yeah, shaping EPS is weird for sure.
Title: Re: Yet another diy wing
Post by: Wetstuff on October 17, 2019, 05:47:40 AM
"I cant remember what the numbers are, i dont really pay attention to that anyway"

Oooo, Jamall   ...unless you are a certified genus whose brain automatically processes Reynolds numbers without knowing it, you may have made a very pretty sculpture.  I am still rooting for you.

Jim
Title: Re: Yet another diy wing
Post by: PonoBill on October 17, 2019, 07:28:45 AM
Nice looking wing. I was aiming for a similar set of dihedral/anhedral changes in the fatboy wing. Somehow I didn't quite go as far as I wanted, but it's in the ballpark.

Wetstuff--I doubt any current builder making foil wings is paying attention to reynolds numbers. At best they might go to airfoiltools.com and plug in their foil measurements, but beyond that it's cut and try.

In my own case, the only time I tried to use foil calculations was when I designed the geezer foil, and I was off by a factor of four.
Title: Re: Yet another diy wing
Post by: jamallstar on October 17, 2019, 10:06:33 AM
Well i must be a genius then wetstuff
 i have made 5 wings prior to this, all designed and shaped by eye and 2 of which i can flat water start on the sup which is no easy feat, i think this one will turn out just fine

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: surfcowboy on October 17, 2019, 06:29:10 PM
Wetstuff, this is Container. He's probably the best home foil maker I've seen. He knows what he's doing for sure.

Not his first rodeo.  ;D
Title: Re: Yet another diy wing
Post by: SUPeter on October 18, 2019, 05:14:55 AM
Very nice profile!  Ive used this similar profile several times. Very nice flight characteristics.  I use  1-1.5 degrees of washout.  That  produces a very forgiving wing when higher speeds are reached.   My second to last wing also had a little gull wing to it, not as pronounced as yours.  It is one of my favorite wings.
Title: Re: Yet another diy wing
Post by: Wetstuff on October 18, 2019, 06:09:42 AM
C'hit...  C'mon, I am a fullon fan of anyone whose fingers are directly linked to their brain.  Hell, Bruno Legaignoux and his brother were teenagers when they came up with inflatable kites - that seemed to work pretty well.


Jim
Title: Re: Yet another diy wing
Post by: PonoBill on October 18, 2019, 10:14:42 AM
While my Geezerfoil experience left a certain distrust for theoretical vs. practical, I've been browsing airfoils commonly used for hydrofoils and came across the Eppler817. The characteristics look ideal for our low speed, wide range applications, especially given the big variations we use in angle of attack. Most hydrofoil watercraft don't pitch as much. I've never seen an airfoil like this in use. Could be worth a try.

http://airfoiltools.com/airfoil/details?airfoil=e817-il
Title: Re: Yet another diy wing
Post by: Beasho on October 21, 2019, 02:32:28 AM
Eppler817. The characteristics look ideal for our low speed, wide range applications, especially given the big variations we use in angle of attack. Most hydrofoil watercraft don't pitch as much. I've never seen an airfoil like this in use. Could be worth a try.

http://airfoiltools.com/airfoil/details?airfoil=e817-il

What Reynolds numbers are we dealing with?  I could dust off the calculations but are they 10,000  or 50,000 or 200,000 ???
Title: Re: Yet another diy wing
Post by: jondrums on October 21, 2019, 10:23:41 AM
you know the exact speed we ride better than anyone else!

I expect Reynolds number of 1e6 - 2e6 depending on chord and speed of course

http://airfoiltools.com/calculator/reynoldsnumber?MReNumForm%5Bvel%5D=5&MReNumForm%5Bchord%5D=0.28&MReNumForm%5Bkvisc%5D=1E-6&yt0=Calculate
Title: Re: Yet another diy wing
Post by: SUPeter on October 21, 2019, 01:02:39 PM
Hi Ponobill!  Hope all is well and flying ihas been frequent.  The Eppler 817 is designed for high speed hydrofoils in the 30-45 mph range.  Tom Speers redesigned the shape for sailing dingys used  at a much slower speed, say 15-20 mph.  He named his profile the H105.  Somewhat similar but different.  My last high aspect wing uses this H105  profile throughout the span.  I love it but in the future I will use a more rounded or blunt front nose.   This will widen the range of AoA before a stall occurs.   From pictures, it would seem that Gofoil uses a somewhat similar profile, blunt nose included.  Some of my past posts, forget which, show this H105 profile in pictures.  Google it,  Easy to find.

Title: Re: Yet another diy wing
Post by: jamallstar on November 09, 2019, 02:18:04 PM
I agree with supeter, having seen various racing yacht foils up close, from moths to volvo70 canards and gc32 foils, the bigger and faster the boat the closer to that h105   section the foils become. You can see it here on the 100' trimaran macif

Ive finally got around to shaping the underside of the gull wing. Not quite there yet but not far off, next will be rebates for uni reinforcing. (https://uploads.tapatalk-cdn.com/20191109/be287a653595ee1067ce6cf187cc5889.jpg)(https://uploads.tapatalk-cdn.com/20191109/43501858f8fa1cc50c2ace7a0f422887.jpg)(https://uploads.tapatalk-cdn.com/20191109/49f7050e4b08988c8a3f12042ddeb0ec.jpg)

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: jamallstar on November 11, 2019, 09:47:46 AM
More sanding. Dug out the foam in the trailing edge and tips as these will be solid carbon. Did a 200mm square rebate in the centre for 2 layers of bi ax reinforcing over the mounting plate. Was thinking about a little trench running the full span to fill with unis to form a spar but im not sure if it will need it or not(https://uploads.tapatalk-cdn.com/20191111/20cd9272428c0e1f0a2c043a01bf4668.jpg)(https://uploads.tapatalk-cdn.com/20191111/45c9aa2bb72ff9314b8da1ece2d838d1.jpg)(https://uploads.tapatalk-cdn.com/20191111/9dbd0e84f037737830619e32f1c383c3.jpg)

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: Wetstuff on November 11, 2019, 11:49:34 AM
"If beauty is...", you hit the mark, JS.  The Kittiwake first came to mind, but maybe the Albatross. (I read that some only flap their wings once in a 500mi flight, so the shape must be pretty efficient).

https://scx1.b-cdn.net/csz/news/800/2017/engineerside.jpg

Jim

Title: Re: Yet another diy wing
Post by: jamallstar on November 13, 2019, 01:28:55 PM
It does bear some resemblance! (https://uploads.tapatalk-cdn.com/20191113/410548a2a4c1a1bacd6f9241fbb0059d.jpg)(https://uploads.tapatalk-cdn.com/20191113/e49429daeca9884a549f3df2741a921e.jpg)

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: jamallstar on November 16, 2019, 11:44:32 AM
Shes coming along nicely now, got the bottom laminated -
 2x 300g DB patches over the mounting plate, 1× strip 300g unis spanning 3/4 of the wing, 1x 300g unis at 45 degrees and 2x 200g twill over the whole lot.

Once that was dry i dug out the leading edge and filled it with some individual strips of unis and then bog.

Next i filled in the trailing edge and wing tips where i had dug all the foam out before laminating to get carbon on carbon contact, now the fun part. Sand it all!

(https://uploads.tapatalk-cdn.com/20191116/71c21730963d0beca54161feab77f6c9.jpg)(https://uploads.tapatalk-cdn.com/20191116/ada9a29ecda963ed12de4bac380d101a.jpg)(https://uploads.tapatalk-cdn.com/20191116/41f0fcdbb0cab26c129935831366b1eb.jpg)

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: jamallstar on November 16, 2019, 11:46:03 AM
-(https://uploads.tapatalk-cdn.com/20191116/d33f0a79b1001f7faaf102ee33ce805e.jpg)(https://uploads.tapatalk-cdn.com/20191116/c956da1bcb3654f67d7d155c3749ec97.jpg)(https://uploads.tapatalk-cdn.com/20191116/ae724b59b9098c9126df0b2d614864b2.jpg)(https://uploads.tapatalk-cdn.com/20191116/be8602fcd752d741230bbaca5fdd4b73.jpg)

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: jamallstar on November 16, 2019, 11:55:34 AM
Total weight so far is 1085 grams. Not bad!

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: surfcowboy on November 16, 2019, 02:39:59 PM
Nice work man. Can’t wait for the ride report.
Title: Re: Yet another diy wing
Post by: kiwi on November 16, 2019, 04:37:07 PM
Far out 1085g?! Thats nuts how much carbon is on it?
Title: Re: Yet another diy wing
Post by: jamallstar on November 16, 2019, 08:42:44 PM
Cheers surfcowboy, I cant wait. So tempting to throw it in the water before paint

Kiwi theres 2x  3 or 400g DB patches 200mm square + 2x 200g twill on the top, and the same on the bottom but with a layer of 300g unis on the 45* and a 100mm strip about 3/4 of the span. Feels pretty stiff

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: jamallstar on November 25, 2019, 08:03:15 AM
And the (sort of) finished product. I made the fuselage a few months ago with an axis front wing mount for accurate comparisons.
The gull wing is super easy to flat water sup start, easier than the axis 102 and much easier than the axis 1000 high aspect to get going, fairly similar once up and pumping to the 1000, maybe a little bit slower owing to its size and leading edge shape but it turns like a wing half its size.
Few pics from my second dock start session on it. Ive got the tail wing at zero right now but ill try a few different angles later in the week when we get some onshore breeze for upwind/downwindera
(https://uploads.tapatalk-cdn.com/20191125/842882c6911716018c0d3eba28a40d70.jpg)(https://uploads.tapatalk-cdn.com/20191125/6e36edebdcd02ca75f428cef8b9beccf.jpg)(https://uploads.tapatalk-cdn.com/20191125/7a160f5b6ecf5b01b117005b7ff5f2d9.jpg)

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: jamallstar on November 25, 2019, 08:06:06 AM
Trying out her carve ability(https://uploads.tapatalk-cdn.com/20191125/b4aa1bac103be2145a562f85543d92c1.jpg)(https://uploads.tapatalk-cdn.com/20191125/afa107271be75298f39cb650c9d06380.jpg)(https://uploads.tapatalk-cdn.com/20191125/630ce07cfa836fa95e092491d9fefa28.jpg)(https://uploads.tapatalk-cdn.com/20191125/3446ec1b8014ac939bc99259eb057bae.jpg)(https://uploads.tapatalk-cdn.com/20191125/78016f3c3a1ade2c5fb5146977df5af9.jpg)

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: JEG on November 25, 2019, 02:21:25 PM
Great work jamallstar and the wing cord and span look bigger on it self but once on the fuselage it looks well balance, soo good to see your work well done. I have a go foil maliko tail and how would you modify it to make it faster and stable?
Title: Re: Yet another diy wing
Post by: jamallstar on November 26, 2019, 09:28:02 AM
Cheers jeg, Its 1180mm x 200 x maybe 30mm, not the smallest wing but pretty high aspect.
I have a maliko tail for this foil, chopped about 70mm off each tip. I havent really tried it surfing since the chop but downwinding it is faster and  alot looser to turn but also lost alot of pumping power. I would just buy a new tail wing if it were me

This is my second  session on the gull, still cant quite figure out the pumping cadence  it feels alot different to anything ive tried so far. Seems to really like short sharp pumps

https://www.instagram.com/p/B5T0xNVAPKl/?igshid=1ith3ef203v4g

Sent from my SM-J260Y using Tapatalk

Title: Re: Yet another diy wing
Post by: Piros on November 26, 2019, 02:56:47 PM
Outstanding Jamallstar , that works so well . Well done. ;D
Title: Re: Yet another diy wing
Post by: HBsups on December 01, 2019, 12:32:40 AM
Cool project Jamallstar! Although I reckon it will go better with the Steinlarger classic than the Macs gold....!

Do you mind posting a bit on how you made the actual board (ie the choped surfboard)? I'm particularly interested in how you got strength and water seal in the connection to the foil base plate and how you sealed the cut section...
Thanks in anticipation, and apologies if I have missed the description elsewhere.

Cheers HB
 
Title: Re: Yet another diy wing
Post by: container on December 12, 2019, 09:39:45 AM
HB, i dont have any pictures of the board conversion but that ones now f**ked so ill be doing another one in the next week or so, ill post a how to as its really simple and makes a perfect dockstart/towing board for next to no $$

ive done a couple of 10 mile downwinders on the gull recently, super happy with how it performs. really fast and turns easily for its size. i havent played round with the tail wing angle at all, not until im fluent in riding it as is. it seems to get quite pitch sensitive at high speed probably due to the leading edge shape and neutral tail angle. still feels really good for pumping tho so maybe it will just have to be a bit of a trade off

https://www.instagram.com/p/B53UyRHgE_1/
Title: Re: Yet another diy wing
Post by: JEG on December 12, 2019, 12:31:35 PM
thats cool vid container  8)
SimplePortal 2.3.7 © 2008-2024, SimplePortal