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I'm really curious about your single foil design, can you post a photo of it please?
Man, I'd almost say keep the adjustable and build one fixed that matches the angle but as I type this, I know how it is when you're finishing something. You couldn't pay me to sand another minute by the time I finish a board. SupUK, I have a cad expert here in LA that we can hire if you get into anything too weird to finish. I can't wait to see the final molds.
You said you are now learning to foil on a SUP, are you using the same foils as on the body board?